Manufacturing is the main body of the national economy, is the founding, and rejuvenating the country. Vigorously promote the Internet as the representative of a new generation of information and communication technologies and manufacturing depth fusion, actively take a new round of technological revolution and industrial revolution commanding heights, new reshape the global competitive advantage, is the world's major developed countries the common strategic choice. After years of development, the complete manufacturing system in our country, all kinds, size, and the Internet industry innovation, as well as active, resource enrichment, manufacturing in the broader, deeper, transformation and upgrading of higher level have the solid foundation. Development practice, explore the fusion path, implementation of the fifth plenary session of the party's 18 "implementation of the" Internet "action" proposed by "the implementation of" made in China 2025 "" the general requirements, adhere to the problem oriented, strengthen the overall consideration, is of great significance to implement manufacturing powerhouse.
One, at the beginning of the fusion results show, "Internet +" provide new momentum towards the high-end manufacturing
"Twelfth five-year" period, is China's Internet and manufacturing integration innovation practice exploration. "Internet +" leading manufacturing technology progress, efficiency and organizational change, speed up the industry iterative replaced, accelerate the kinetic energy of conduction transformation. From consumption to production, from the edge to the core, from the platform to the ecology and the Internet to expand manufacturing, manufacturing development philosophy, user roles, business forms, factors of production and organization mode and management mode of the profound change.
(a) "Internet +" to promote the intensive development in the manufacturing industry
The intermediate links, the value chain more short, high cost, low efficiency is most manufacturing enterprises are faced with the problem. Internet speed chain lean, production organization, flat, transformation of enterprise development, co-ordinated, reduce the enterprise cost, promote the development of intensive. A channel is compressed. The Internet for the connection of supply and demand efficient, reduce circulation, reduce the production and business operation costs. Using the network platform such as millet gathered a large number of fans, through word of mouth marketing and network marketing to save a large number of channels of publicity, and inventory costs, build new competitive advantages. The second is the enterprise organization flattened. The accurate and efficient information transmission, thanks to the Internet, the enterprise is able to reduce internal intermediate level, improve the efficiency of decision making, accelerate to networked, horizontal organization transformation, more flexible and changeable market demand. Such as haier, change the traditional closed-end dissecting the organizational structure, weakening the middle management, set up small micro management body, reduce agency cost, improve decision-making efficiency and efficiency. Three is the coordination of resources sharing. Platform integration of supply chain resources online, the Internet to promote industrial chains of all kinds enterprise agglomeration, greening, co-ordinated, significantly reduce the enterprise resource configuration and coordination costs, such as relying on the space cloud network collaborative procurement, manufacturing enterprise can save cost 30%.
(2) "Internet +" to promote the innovation and development in the manufacturing industry
China's manufacturing big but not strong key obstacle is the lack of innovation. Internet accelerate industrial chain integration innovation, based on its flat advantage, scale advantage and agglomeration advantages, design for manufacturing research and development, production and service mode of innovation development inject new vitality. One is the collaborative research and development. Break the enterprise closed development mode, the Internet to promote synergy between enterprises and enterprises, enterprises and consumers, achieve innovation elements in networked together, open and sharing, greatly improve enterprise innovation ability and efficiency. Nuclear group in a more than 20 people at the core of the team, using crowdsourcing platform with more than 20 cities thousands of engineering and technical personnel efficient co-ordination, successfully completed the "hualong number one" the core of design. The second is intelligent manufacturing. The fusion of Internet technology in the production of manufacturing application, promote manufacturing mode transition to digital, networked, intelligent direction. Guangzhou CNC using Internet technology to realize automatic clamping, automatic up-down material and the new manufacturing method of dynamic state of sensory processing, production quality and efficiency significantly. Three is a value-added service. "Hardware + + Internet software service" becoming the important manufacturing enterprise service innovation patterns, such as intelligent hand ring, smart TV new products as the carrier, the depth of the life, entertainment, health care and other services, greatly extended enterprise value chain.
(3) the "Internet +" promote the development of green manufacturing
"Internet +" to pan in perception, accurate control and intelligent decision, in the production of manufacturing process optimization, resource recycling and energy management, etc are widely used and greatly reduce the energy consumption and improve the efficiency of resource utilization. One is to reduce energy consumption. Relying on industrial Internet real-time monitoring of equipment status, emissions, energy consumption and optimizing management, can greatly reduce the iron and steel, petrochemical, cement, paper and other traditional industries of energy consumption intensity. The second is to reduce material consumption. New technology such as 3 d printing, cloud manufacturing manufacturing process and pattern, change USTC development "economic energy-saving" 3 d printing technology, saves material as high as 70%. Three is to promote clean energy use. Based on the Internet of things and big data of energy production and management system, greatly improve the grid acceptance ability of clean energy. China-singapore tianjin eco-city "solar, wind, energy storage" triad intelligent micro grid system, distributed clean energy power monthly online 1.3 million KWH, basically met eco-city residential electricity demand. Fourth, help reverse logistics. Online trading platform to promote the rapid development of trade and industrial waste recycle, recycle APP based on mobile Internet "life" since the launch, covering nearly 300 communities in Beijing, the average daily on-site recycling nearly 10 tons, improve the utilization efficiency of renewable resources recovery.
"Internet +" (4) promote the development of manufacturing and open
Construction of a higher level, higher levels of the open economy is a new system to meet the requirements of economic globalization and choice. Internet has accelerated the flow of information, technology, capital and personnel of the globalization process, provide convenience for global development, China's manufacturing industry. On the one hand, the Internet enterprises to go out and expand the global market. More than five thousands of cross-border platform enterprises in China, cross-border electricity business of foreign trade enterprise for more than 20 m. Cross-border e-commerce transactions in 2014, 4.2 trillion, the growth of up to 30% in 2015, accounts for 18% national import and export trade. Alibaba credit sesame using big data and cloud computing technology objectively present personal credit status, convenient to go abroad visa, facilitate cross-border flow of people. On the other hand, help enterprises to introduce to, the use of global resources. Based on Internet platform for the global research and development and manufacturing, is conducive to enterprise development and production of optimized configuration of global resources, promote enterprise development layout of globalization and innovation. Weichai power to establish a global networked collaborative development platform, implementing r&d resources distributed deployment and global open collaboration, optimize and accelerate the engine development process. Through collaborative research and development at home and abroad, its supporting patrols engine research and development cycle reduced from 24 months to 18 months, the overall development efficiency more than 20%.
Second, to explore the experience method, "the Internet" for manufacturing open up new ways to speed up the transformation and upgrading
Manufacturing category widely, many enterprises in our country, industry, enterprise development characteristics, phase level and ability is not the same, using the "Internet" to promote transformation and upgrading of the path. Leading enterprises to actively explore, "Internet" manufacturing path is clear, for more business practices to provide reference and reference.
(a) intelligent manufacturing
Intelligent manufacturing has become a focus of manufacturing industry development trend and the international competition of domestic leading enterprises have carried out a large number of exploration. At present, there are two main paths: one is local intelligent control. On existing manufacturing system, by adding a embedded devices and the new network, implement equipment performance perception based on workshop site data, process optimization, intelligent production scheduling, such as intelligent manufacturing, low cost, small risk, strong operational characteristics. Like huawei for a wine enterprises to implement the intelligent plant transformation, on the basis of the existing automatic control equipment, deployment based on 4 g wireless broadband cluster system, the real-time collection of temperature, humidity, composition proportion, the condition of equipment and other kinds of parameters, according to the optimal control of large data analysis results, capacity increases, energy consumption by 30% 40%. 2 it is comprehensive intellectualized reconstruct. New data integration platform, comprehensive integration, production monitoring, manufacturing execution unit, enterprise management, design, research and development and other kinds of system, implementation flow across the system, data acquisition, analysis, optimization and intelligent production and management, although difficult, high cost, but to the complex product manufacturing depth of key support. Such as haier unmanned factory in shenyang, a comprehensive integration production control, logistics management, enterprise management, and design platform system, realize flexible manufacturing, more than five hundred kinds of single type of product to slash logistics distribution distance.
(2) of networked collaborative
Cloud platform, with the help of the Internet or industry coordinated development between enterprises and the package design, the new model, such as supply chain collaboration can effectively reduce resource acquisition costs, greatly extend the range of resource utilization, break the closed boundary, cooperative transformation, from solo to industries to promote the industry as a whole competitiveness of ascension. Aerospace science and industry use proprietary cloud space cloud network platform, access to more than six hundred units of upstream and downstream of the group, the design model, professional software, 3 d printers, nc machine tools and so on seven big hundreds of resource sharing, implementing online simulation calculation, complex product module synergy test, manufacturing resources unified view and flexible production scheduling, effectively promote the optimized allocation of group production capacity and production efficiency significantly increased. Comac based on digital design, test and management platform based on the Internet, global collaborative development and production of the C919 large passenger plane, millions of parts and airborne system highly parallel in the development of the process.
(3) the personalization
Personalization is the important way to adapt to market demand diversification and individuation. Using the Internet platform and intelligent plant construction, will directly into production line of single user demand, to carry out the user-centric and on-demand personalization production, effectively meet the demand of market diversification, solve the problem of long-term inventory and manufacturing capacity, to achieve dynamic equilibrium production and sales. One is the gen custom. With the help of the Internet platform, the general public, to participate in the enterprise new product development. Haier days platinum air conditioning ideas put forward by the user, more than 30 enthusiasts mutual interaction design, more than one thousand users to participate in support, in the design at the same time, the performance of user booking order. Second, the depth of customization. Through the Internet platform, user one-to-one interaction with the enterprise product design elements and details, the enterprise according to the customer's individual needs using the flexible production line production, such as red collar group, lutai textile, shang pin home delivery, etc.
(4) as a service
Extension of service promote manufacturing accelerated to expand service areas, effectively extending the value chain of the important paths. Enterprise by adding the intelligent module and communication module, realizes the product connected to the Internet and data collection, using big data analysis extension provides various intelligent services, optimization of stock at the same time to drive profit growth. Sany in engineering mechanical load on the embedded chip, intelligent part such as sensor, remote control, remote device was established based on the mobile Internet and monitoring data channel between the cloud platform, real-time monitoring of the thousands of tens of thousands of machine parameters, implement equipment positioning, remote fault early warning and diagnosis, intelligent scheduling and other services, effectively reduce the operational cost and reducing the loss of the user. Shan drum group set up remote online monitoring and fault diagnosis system, to provide users with all-weather online technical support, led by the technology of network of more than 50 enterprises, optimize the integration of industrial chain resources, realize transition from mechanical product supplier to a service provider.
Third, strengthen the overall consideration, condensation wisdom gathered force to open a new chapter in made in China
"Much starker choices-and graver consequences-in" period is a critical period of transformation and upgrading of manufacturing strategy, is the decisive stage to build a well-off society in an all-round way. "Internet" manufacturing prospects, space is infinite, should focus on the world a new round of technological revolution and industrial revolution commanding heights, according to the development of manufacturing industry in our country, give full play to the market leading role and the government guide, accelerate transformation and upgrading of manufacturing industry, and promote China's high-end manufacturing towards.
(a) to develop the Internet industry
Industry, the Internet is a new generation of information technology represented by the Internet and the industrial system which is formed by the omni-directional depth fusion and applied ecology. Through the Internet industry, the elements of industrial system and the implementation of each link in the connection and data interchange (edi), promote the intelligent, the manufacturing industry transformation of network, personalization and service. The Internet industry is the commanding heights of the global manufacturing competition and transformation of manufacturing industry in our country towards key depends on the high side, need to speed up the deployment of propulsion, to build international influence of the Internet industry ecology. One is to build high speed, high reliability and low delay, flexible, rapid network interconnected system of the organization. In industrial wireless networks, new technologies, such as industrial Ethernet network inside the factory, through the deployment of 4 g / 5 g, software defined network (SDN), the function of network virtualization (NFV), and other new technologies, promote factory external network upgrade. The second is to build a full industrial process, the whole life cycle of all links and product data chain, improve the industry cloud and big data key application support platform, such as promoting digital modeling and simulation, the deepening industrial intelligent analysis and application of big data. 3 it is around the networked, open and integration of new production system, synchronous construction equipment, network, control, applications and data security system.
(2) to strengthen the key hardware and software research and development
Promote the "Internet" manufacturing depends on software and hardware technology support for the industry development. Intelligent equipment, high-end software, the core components in China and many other key areas of technical ability is still weak, it is necessary to reform the industry ecological. On the one hand, to increase the effective supply of key core technology, promotion of integrated circuit, intelligent sensor based components, such as research and development strength, strengthen high-grade CNC system, industrial control computer, such as high-end server core machine system manufacture level, support industry based software and operating system and other high-end industry application software, the research and development for new industrial APP. On the other hand, strengthen the industry demand for technology products, cultivating applied ecology, organize joint upstream and downstream enterprises to carry out the "Internet" manufacturing key platform, test and application of the technology, product, form the new pattern of positive interaction between supply and demand.
(3) to carry out the pilot demonstration application
Divisions, regions, pilot demonstration in a phased manner, is to promote "the Internet" to make new model widely spread of new forms. Current can be preferred in the petrochemical, steel, automotive, aviation, electronics and other key industries and good enterprise informationization foundation, around a new mode of network, the platform system, the application, solutions, such as organization to carry out the pilot, manufacturing enterprises, information communication enterprises to explore each and the successful experience of cooperation, to the same industry, similar industry promotion. Further give play to the role of national and regional industry pilot demonstration, in the pearl river delta, Yangtze river delta and other basic conditions better, pilot demonstration, to carry out the clustering provide experiences for other regions. Pilot demonstration should further improve the existing evaluation mechanism at the same time, accelerate the pilot demonstration of forming results oriented system arrangement.
(4) build a comprehensive service system
Facing a new round of transformation and upgrading, many manufacturing enterprises existing hardware and software costs unaffordable, lack of professional talent team and difficulties, build a comprehensive service system is a powerful gripper to crack this problem. One is to promote solutions service ability. Encourage enterprises provide solutions service based on their own practice, strengthen a number of industry comprehensive integrated solutions provider, help more enterprise to speed up the transformation and upgrading. 2 it is to create a third party service platform. Geared to the needs of industry, intelligent manufacture in key areas such as the Internet, cultivate a group of integrated network and platform, business, product test verification institutions, vigorously develop industrial e-commerce, supply chain finance service platform, lower the difficulty of manufacturing enterprise integration development and cost. 3 it is to play a role of industry organization. Relying on industry industry platforms such as the Internet industry alliance, to carry out technology research and development, standardization, provide public services, international exchanges and cooperation, such as work, form the development pattern of politics with efficient linkage production.
(5) strengthen the resources support
To promote "Internet +" manufacturing, science and technology is the key, money is the guarantee, talent is fundamental, requires an integration efforts, gathered all resources, strengthen the guidance and support. Is a manufacturing integration innovation center building, the basic strategic areas, frontier and to carry out the key technology of joint research, to speed up the industrialization of technological achievements, crack development bottleneck. Second is the national key research and development plan, technological upgrading and other funds to "Internet +" in the field of manufacturing such support, encourage local matching funds support. Encourage Banks, leading enterprises to provide small and medium-sized enterprise implementation of the "Internet +" manufacturing oriented loans, supply chain finance services, through various channels to solve enterprise financing difficulties, financing your problem. Three is made around the "Internet +" talent demand, perfect the system of diversified personnel training and optimization of scientific and technological innovation, management, engineering technology, professional skills, be badly in need of a shortage of 5 kinds of human resources structure. Encourages enterprises, colleges and universities, research institutions jointly launch management, technical personnel and other professional training, strengthen the government purchase services to support small and medium-sized enterprises professional personnel training, encourage the fusion area emerging discipline construction in colleges and universities.
