Intelligent manufacturing not only on the production side, measure is not merely a automation rate. The key is to play to the wisdom of the people, gave birth to a new manufacturing mode, maximizing the efficiency of welding automation rate is 100%, spray paint automation rate is 100%, the domestic automobile industry recognized difficult sealing glue daub link, for the first time to realize the automatic 100%. Extensive use of radio frequency identification device, high precision sensors, visual identity system, realized the automatic identification, fast model switching parts specifications, manufacturing process and the result also can automatically trace.
Into the third factory has just completed the guangzhou Honda, highly intelligent automatic production line represents the domestic and global car industry the highest level, also coincides with the tenet of "2025" made in China. However, such modern factories, personnel efficiency increased by 29%, but investment by 26%!
Pursuit of "the third factory is not a pure" smart ", but "wisdom"." , deputy general manager of guangzhou Toyota executive YuJun admits, spelling, spell equipment investment, raising the level of automation in factories is not difficult, but advanced measure whether a factory, not to see who is whose automation rate is high, large investment, but to see who can give full play to the wisdom of the people, through the organic combination of human and automation equipment cooperation, realize resource usage minimum and maximum efficiency.
"Smart" and "wisdom" the face of it there, behind the understanding of intelligent manufacturing is to compete. In the just concluded on the 17th China international industry fair, intelligent manufacturing pilot demonstration projects be a focus. Enterprises, however, some equate machine substitution with intelligent manufacture, simple automatic packaging lines, integrated circuit plug-in robots are as bright spots; Although some understand more comprehensive, but through its massive investment plans, completely is a momentum of machine completely replace the human...
In fact, with the German industrial 4.0 focusing on high-end equipment, intelligent production different layout, made in China at the heart of the 2025 plan is to promote informatization and industrialization depth fusion, build the information industry under the condition of ecological system and the new manufacturing mode. This is based on manufacturing industry in our country is still in the industry are 2.0 and 3.0 the realistic choice of parallel development stages. And as an important gripper, planning and implementation of intelligent manufacturing not only track is endowed with the mission of a new round of technological revolution tide, but also to improve innovation capability, product quality, industrial transformation and upgrading of traditional industries such as the enormity of the task. Understand this point, the understanding of intelligent manufacturing is not biased.
Intelligent manufacturing is not do to others "hollow", costly, or improve quality, or reduce costs, eventually to produce tangible benefits. Intelligent manufacturing investment is not the higher the better, spend how many money, do more things, to YinQiZhiYi. Otherwise, equipped with high gold content, but lost the cost advantage, consumers buying again, companies will have to suffer.
Intelligent manufacturing is not a simple "to install the machine on the brain. Increase the rate of automation to ensure the consistency, improve the quality of products, but, as with many processing and assembling is still in the field of high, refined, sharp can only be carried by experienced technicians, the machine is not everything. How to let a person organic collaboration and automation equipment, complement each other, to achieve the balance of resources and efficiency, the practice of guangzhou Honda is worth using for reference.
Intelligent manufacturing and then developed, finally leave the people, even more of a country's industrial culture. The Chinese academy of social sciences division members Jin Bei, for example, a hermes scarves sold more than 3000 yuan, a homemade scarves sell 300 yuan only. Domestic some silk enterprise to seek breakthrough, dig to the executives of hermes, but not having so many French culture under the edification of the staff team, design, process ultimately than somebody else.
Intelligent manufacturing not only on the production side, measure is not merely a automation rate. Internet penetration and transformation of manufacturing industry will cover the entire ecosystem, ecological system and spawned a new industry and new manufacturing mode. This is not the kind of "to install the machine on the brain can be done.
